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Korea’s First and Best Full Electric Injection Molding Machine LS Mtron's Further Evolved 'WIZ-E Plus Series' The More You Use, the More Energy Savings Go Up, Up, Up!

Data wysłania : 2024.08.20

Korea’s First and Best Full Electric Injection Molding Machine

LS Mtron's Further Evolved 'WIZ-E Plus Series'

The More You Use, the More Energy Savings Go Up, Up, Up!

In 1969, LS Mtron (formerly part of Golstar, now LG Group) launched its first products through its machinery division. For over half a century, the company has continuously expanded both domestically and globally through ongoing technological advancements and innovations in quality. LS Mtron specializes in high-precision injection molding, faithfully realizing customer designs. The company is dedicated to meeting customers' evolving needs in rapidly changing markets such as electronics, packaging, and medical devices.

Our "WIZ-E Plus Series" is renowned as Korea's first and finest full electric injection molding machine. This product offers more than just a machine; it delivers premium value to customers, provides optimal injection molding solutions, and opens up new opportunities and possibilities.

<‘WIZ-E Plus Series’>

■ "WIZ-E Plus Series" by LS Mtron provides the optimal solution for injection molding production

The "WIZ-E Plus Series" by LS Mtron features an optimized 5-point toggle clamping mechanism design through FEA. This enhances productivity by improving efficiency and reducing cycle time.

Compared to previous models, the mold opening distance has been extended by approximately 3-20%, securing the industry's largest tie-bar spacing and long mold adjustment distance, allowing for various mold sizes. A new high-rigidity center press platen has been applied, making the platen size the largest in its class. Furthermore, mold deformation has been minimized by unifying the center press moving platen and Euromap ejector.

Notably, the “WIZ-E Plus Series” ensures uniform clamping force, significantly reducing molding defects such as short shots and flashes. This not only enhances the lifespan of the molds but also makes it a highly regarded injection molding machine with exceptional customer satisfaction.

Moreover, the compact and high-rigidity 5-point toggle mechanism, developed through FEA, combined with the high-response, low-inertia servo motor in the high-speed injection mechanism, provides exceptional efficiency to customers.

<'WIZ-E Plus Series' High-Stiffness Shape Mechanism and High-Speed Injection Mechanism of 5-Point Toggle Method>

■ Faster cycles boost productivity, and energy savings rise up, up!

The ‘WIZ-E Plus Series’ features simultaneous operations through individual servo motor control, enhancing productivity by shortening cycle times. Furthermore, with the development of high-power, high-response injection servo motors, injection speeds of up to 500 mm/s are achievable, offering precise control over response times and speeds. An electric injection molding-specific energy meter makes easy energy monitoring and efficient management with simple operations possible.

Importantly, the ‘WIZ-E Plus Series’ significantly reduces energy consumption compared to conventional hydraulic machines (compared to the company’s 350-ton hydraulic injection molding machines), cutting power consumption by 40%, eliminating hydraulic oil use by 100%, and reducing cooling water use (excluding mold cooling water) by about 81%. The longer it is used, the greater the energy savings, leading to high customer satisfaction.

■ Leading the Future with LS Mtron’s CSI4.0: Contributing to the Optimal Smart Factory Setup

LS Mtron's unique smart injection molding solution, CSI4.0(Connected and Smart Injection), applied in the 'WIZ-E Plus Series,' is a solution designed to help clients swiftly respond to the Fourth Industrial Revolution and Digital Transformation.

The smart injection molding solution, CSI4.0 (Connected and Smart Injection), is categorized into Smart Production, Smart Machines, Artificial Intelligence (AI), and Smart Services. In particular, Smart Production features mobile-accessible smart monitoring, real-time process control, smart mold recognition through QR codes for instant application, integrated control of peripheral equipment via the injection molding controller, and a smart data interface to meet data management needs.

Under the motto of smart machines and smart services, LS Mtron offers Smart Weight Control and Smart Remote Service. Smart Weight Control is a technology that automatically adjusts process conditions to correct the weight of molded products. The software detects weight variation factors, and the machine autonomously adjusts conditions to maintain standard weight, enhancing user convenience. Smart Remote Service allows LS Mtron experts to remotely access and analyze the injection molding machine screen in real time based on user requests. This system comprehensively identifies issues, allowing customers to quickly resolve problems and minimizing offline service time.

Lastly, the AI Injection System represents the first application of artificial intelligence technology in optimizing injection molding processes. This system includes AI Weight Control, which uses a weight measurement device linked to the injection molding machine to detect changes in molded product weight and automatically adjusts the machine's conditions to maintain standard weight. It also features the AI Molding Assistant, which learns and mimics highly skilled molding experts' process condition derivation methods through AI technology, significantly reducing the time required to stabilize initial processes.

■ LS Mtron pioneers a new transformative era in the injection molding industry

Starting with the development of Korea's first direct pressure injection molding machine, followed by the launch of the Two-Plate injection molding machine and the first electric injection molding machine in Korea, LS Mtron has established the standard for injection molding machines in South Korea. LS Mtron offers a range of specialized machines (such as IBM, IML, CPM, Two-color, etc.), high-spec, and ultra-fast injection molding machines like the ONE* and ONE*-E, continuously working on product development. In line with the AI era, LS Mtron is also developing smart injection machines and advanced digital molding solutions, pioneering a new era of transformation in the injection molding industry.

This year, successfully concluding NPE2024 – The Plastics Show, LS Mtron has established a new horizon, attracting enthusiastic responses from visitors with its smart injection molding solutions specialized for various industries such as automotive, home appliances, electronics, logistics, and packaging. Notably, LS Mtron has been recognized for its role as "Made for Molders by Molders," demonstrating a deep understanding of customers and injection molding. Such recent developments solidified LS Mtron's position as a global leader in its field.

At NPE2024, LS Mtron made a strong impression as an injection molding machine brand by showcasing smart molding solutions tailored to various industries, including the automotive sector. The company has rapidly entered the U.S. market and achieved remarkable success.

Additionally, LS Mtron has recently completed a 19,500-square-meter tech center in Texas, demonstrating a strong commitment to exceptional customer service. The center will actively host real-time demonstrations of injection molding machines, face-to-face training, and mold testing and will secure inventory through a dedicated logistics warehouse.

LS Mtron is a global electric injection molding machine sector leader, boasting top-tier development capabilities and market leadership. Committed to continuous improvement, LS Mtron will launch a new electric injection molding machine product soon. Stay tuned for further advancements and innovations.

<LS Mtron will launch a new electric injection molding machine product soon.>

■ Inquiry: LS Mtron's Molding Machine Division’s Website: www.lsinjection.com

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